This integrated processing setup includes a complete 3000 BPH Meyn poultry plant, featuring a hot water boiler, centralized electrical control, and advanced waste water treatment with up to 45 m³/hour capacity. It also includes a dry rendering plant for efficient recovery of protein from inedible by-products, supporting sustainable and profitable operations.
Machine Room
Hot water boiler with a capacity of up to 150.000 kcal/hour, suitable for a Jacuzzi scalder with 3 sections. Including burner, recirculation pump, expansion vessel, thermostat and piping.
Electrical installation consisting of control panels to control all equipment installed and one set of electrical cabling.
Waste Water Treatment
.
Physical waste water treatment unit designed and manufactured by Meyn
Type ZB/MF 3500-28 with a capacity of up to 45 m3/hour
1 feed pump to static screen including check valves, piping and level control
1 static screen, type ZB-2000, including collection gutters, brush cleaning device and supporting construction
piping from static screen to flotation basin (maximum distance 5 meters)
1 micro-flotation basin, type Meyn MF 3500-28 made of stainless steel and equipped with electric top scraper, electric bottom scraper, recirculation system including pump and pressure vessel, supporting micr-aeration system and integral sludge bin with a capacity of 1140 liters
1 pneumatic pump for sludge discharge, including level control
1 electrical panel, including automatic start and stop cycles and Omron PLC control
Design parameters
Influent
Water temperature
ca. 25°C
Capacity
45 m3 per hour or 360 m3 per day
C.O.D.
ca. 5100 mg/ltr
B.O.D.
ca. 2200 mg/ltr
Oil and Fat
ca. 1100 mg/ltr
Suspended solids
ca. 1800 mg/ltr
Above mentioned figures are based on the following assumptions: slaughter capacity of 3000 birds per hour with a live bird weight of 1.8 kg, a water consumption of 15 liters per bird and 8 hours of production.
Est. Effluent parameters
Reduction (%)
Parameter (mg/l)
C.O.D.
ca. 48
ca 2650
B.O.D.
ca. 48
ca. 1170
Oil and Fat
ca. 60
ca. 450
Suspended solids
ca. 60
ca. 79
Flotation Sludge Production
Sludge production
ca. 0.9% of throughput
ca. 3.5 m3 per day
Dry solids content
ca. 11%
Est. Consumption figures (based on 45 m3/hour)
Est. power consumption
ca. 8- 9 kwH
Est. compressed air (including sludge pump)
ca. 3 – 4 nm3 per hour
Required surface for installation of components mentioned is ca 80 – 100 m2. It is recommended to place the installation in a closed and dry room.
Rendering Plant
Complete dry rendering plant designed and manufactured by Meyn
Allows profitable recovery of protein by processing the normally inedible waste products resulting from the slaughter of broilers.
Raw materials include offal, wet feathers, blood, heads, feet and dead on arrivals processed in natural proportions to achieve a uniform mixed protein meal
Raw materials will be sterilized, hydrolyzed and dried in a cooker-drier to produce a mixed meal which can be used as part of the protein and energy source in the formulation of broiler feed rations.
Rendering plant has been sized to process the inedible waste products in natural proportions resulting from the slaughter of 28.800 broilers per day, 6 hours of per day at an average live weight of 1.6 kg. This results in the following daily available quantities of raw materials:
Plant capacity
3000 BPH
6000 BPH
Water saturated feathers
4272 kg
9504 kg
Offals, heads and feet
3600 kg
7200 kg
Blood
864 kg
1728 kg
Dead on arrivals
288 kg
576 kg
Total raw material flow per day
9504 kg*
19008 kg*
Output: Mixed Meal Product
2850 kg**
5700 kg**
Plant operating time
10 -12 hours per day***
20-22 hours per day***
* The quantity of 9504 kg of raw material will be treated in two (2) charges of 4752 kg in one 6500 liter cooker-drier, type MRE 6.5. The quantity of 19008 kg of raw material will be treated in four (4) charges of 4752 kg in one 6500 liter cooker-drier, type MRE 6.5
** including loading and unloading
*** approximate yield of mixed meal product at an assumed moisture content of 10% and estimated fat content not exceeding 30% oil
Scope of Supply
1. Raw material handling section
raw material handling bin, including live bottom fitted with fout heavy duty screws with a diameter of 300 mm with a total capacity of 15 m3
Cooker loading screw conveyor to transfer the raw materials from the raw material handling bin into the cooker-drier. Dimensions: 500 mm diameter x 5 meters long
Agitated blood storage tank to receive and store liquid blood with a capacity of 200 liters. Supplied with agitator,1.5 kW drive unit and discharge connection.
Blood Transfer / Dosing pump to transfer blood from the blood storage tank into the cooker-drier.
One set of blood transfer pipe work
2. Processing section
6500 liter cooker-drier type MRE 6.5: Cooker being constructed in carbon steel plate having a 25 mm inner shell and 10 mm outer steam jacket, suitable for being heated to 7.0 bar pressure on the jacket and agitator, capable of withstanding an internal pressure of 3.0 bar.Supplied with 45 kW drive consisting of shaft mounted gearbox, fluid coupling, V-belt assembly and electric motor, all mounted on a common sub-frameAgitator is fitted with steam inlet and condensate outlet rotary unionsVessel has 50 mm thick insulation to prevent heat lossMachine is fitted with steam manifold, jacket release valves, combination steam trap / strainer, gauge panel containing pressure and temperature gaugesCooker has a manually operated charging door and is fitted with a safety type manual discharge door.Cooker was fully assembled and hydrostatistically tested, jacket, internal shell and agitator witnessed by Lloyds Register of Shipping and release certificates issued for these testsThe cooker-drier is designed according to British Standard 5.500 for unfired pressure vessels regulations
Automatic end-point moisture controller to monitor the residual moisture content of the material being processed
Temperature chart recorder and moisture analysing testing unit
3. Semi-automatic Meal Handling
Meal cooling / holding bin to receive cooked product and cool prior to screening with a capacity of 4 m3 including agitator arms
Meal transfer conveyor to feed the cooled material to the vibrating system. Dimensions: 200 mm diameter x 550 mm long
Meal screening unit with bagging off spout for removal of oversize and foreign matter from the meal. Capacity: 1600 kg / hour
4. Vapour handling (air-cooled condensing).
Set of vapour piping to interconnect the cooker, cyclone, condensor to atmosphere
Solids separation vessel for removal of solid portions from the vapour prior to entering the condensor
Air-cooled condensor to remove condensables from the vapour stream by means of indirect contact with a air draught provided by electrically powered fans. Power consumption: 30 kW.
Set of condensate and non-condensables services to interconnect the condensor outlet to the condensate tank, condensate tank to the pump and the non-condensables fan and from there to the atmosphere
Mild steel pipe work, condensate tank and pup 2.2 kW and non-condensate extraction fan 5.5 kW
Electrical services: main control panel to control all installed components
Our experienced staff visits up to 120 poultry plants worldwide every year. From Asia to Africa to South/North America to the Middle East… We know what is for sale. Markets constantly change and we stay on top, in order for us to provide you the best deal there is. We can help you find cost-effective processing solutions tailored to your specific needs. In most cases a used plant or line means an investment at 10-30% the cost of new. That means a low cost of ownership per bird as well as a quick return of investment!
Second hand processing equipment and spare parts
In some cases, bigger lines/plants are sold where-is, as-is. However, smaller plants, stand-alone lines and individual machines are sold straight from our 6000 m2 warehouse near Amsterdam Schiphol Airport, The Netherlands. We also sell various used spare / wear parts. Feel free to browse our extensive stock online or make an appointment to see our used machines for yourself.
